Decentralized ammonia production via electric Haber–Bosch (Haber–Bosch 2.0) could support shipping, chemical manufacturing, and local fertilizer supply chains. Unlike conventional Haber–Bosch systems, Haber–Bosch 2.0 technologies operate at lower pressures (30–60 bar) and temperatures (400 degC), enabling smaller, modular ammonia systems powered by low-carbon electricity. However, its economic viability and environmental performance under diverse conditions remain unclear. Here, we apply techno-economic and environmental life cycle assessment using a novel, open-source framework to optimally design 13 000 grid-connected, hybrid, and off-grid electric Haber–Bosch configurations worldwide. Our results demonstrate that decentralized ammonia production costs are between EUR 740–4100 tNH3 -1, which is substantially higher compared to centralized ammonia production (EUR 300 tNH3 -1
historically with recent spikes up to EUR 800 tNH3 -1). Hybrid configurations exhibit the lowest costs (EUR 740–2090 tNH3 -1), particularly in regions with low grid electricity prices, low capital costs, and/or abundant renewables. However, their GHG emissions vary widely depending on the GHG intensity of the local grid. Off-grid systems exhibit the lowest life cycle GHG emissions (on average 0.70 tCO2-eq. tNH3 -1), but demonstrate high costs (more than EUR 1100 tNH3 -1), driven by oversized renewables and energy storage media to enable continuous Haber–Bosch operation. Cost parity may be achieved by 2050 through technology learning, especially for hybrid systems (EUR 325 tNH3 -1). To realize this potential and secure low-carbon fertilizer supply, policymakers should; (1) accelerate the decarbonization of national power grids, (2) provide early-stage deployment support for flexible, electric Haber–Bosch technologies, and (3) establish clear certification standards for low-carbon ammonia.
2026 Terlouw Green NH3 – A global assessment
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